一、產(chǎn)品介紹Brief Introduction
XZM中速微粉磨是我公司積二十余年的工業(yè)磨粉機(jī)生產(chǎn)技術(shù)經(jīng)驗(yàn),集成國(guó)內(nèi)外粉體設(shè)備研發(fā)技術(shù)優(yōu)勢(shì),組織國(guó)內(nèi)頂尖的制粉專家和相關(guān)專業(yè)技術(shù)人員,經(jīng)過(guò)多次創(chuàng)新、設(shè)計(jì)開(kāi)發(fā)出的高效率低能耗超細(xì)粉加工設(shè)備,成功解決了國(guó)內(nèi)外超細(xì)制粉采用氣流磨效率低、成本高的難題。經(jīng)國(guó)內(nèi)外千余家用戶使用證實(shí):產(chǎn)品性能優(yōu)越、品質(zhì)穩(wěn)定,大大提高了產(chǎn)品級(jí)次和附加值,經(jīng)濟(jì)效益十分顯著。
XZM Ultrafine mill is high efficiency and low consumption ultrafine processing equipment which is designed by our engineers and technicians on the basis of multiple innovation, test and more than twenty-year experience in mill manufacture. This mill has absorbed many advantages of home and aboard mill manufacturing technique. It is the representation of leading level of high quality grinding machine. It is proved that our product has perfect performance and high quality.
二、設(shè)備性能特點(diǎn)Features
1.高產(chǎn)量、低能耗High capacity and low consumption
在成品細(xì)度及電動(dòng)機(jī)功率相同的情況下,XZM中速微粉磨比氣流磨與攪拌磨的產(chǎn)量高40%,而其系統(tǒng)能耗僅為氣流磨的三分之一。
Under the same final fineness and power, the capacity of XZM Ultrafine mill can be improved 40%, while the consumption reduced greatly, compared with jet mill and mixing mill.
2.產(chǎn)品細(xì)度高Easy fineness adjustment and high fineness
產(chǎn)品細(xì)度可根據(jù)需要可在325目—2500目間任意調(diào)節(jié),產(chǎn)品細(xì)度一次性可達(dá)D97≦5um。
The final fineness can be adjusted according to requirements, and the fineness can reach D97≦5um.
3. 安全可靠性高Reliable Security
因磨腔內(nèi)無(wú)滾動(dòng)軸承、無(wú)螺釘,所以不存在軸承及其密封件易損的問(wèn)題,不存在螺釘易松動(dòng)而毀壞機(jī)器的問(wèn)題。
There is no rolling bearing and bolt in the mill chamber, therefore, the bearing and sealing elements will not wear out easily, and the bolts will not loose to make damage to the equipment.
4. 清潔、環(huán)保,噪音低Clean, environmental protection, and low noise
脈沖除塵器和消聲器的使用減輕了粉塵的污染和噪音,達(dá)到國(guó)家環(huán)保標(biāo)準(zhǔn)。
Equipped with pulse filter and silencer, the mill reduces dust and noise greatly, which reaches State Environmental-protection Standard
三、主要用途Main Application
XZM中速微粉磨是一種細(xì)粉及超細(xì)粉的加工設(shè)備,它主要適用于中、低硬度物料的研磨粉碎,如高嶺土、石灰石、方解石、滑石、大理石、 重晶石、石膏、白堊、白云石、膨潤(rùn)土、云母、菱鎂礦、伊利石、葉臘石、蛭石、海泡石、凹凸棒石、累托石、硅藻土、石墨、明礬石、螢石、磷礦石、鉀礦石、浮石等濕度小于6%,莫氏硬度在9級(jí)以下非易燃易爆的非金屬物料。
XZM Ultrafine mill is a machine for producing fineness and ultra-powder. It is mainly used for grinding the materials whose hardness is middle and low, moisture below 6%, and Moths hardness should be blow 9 grade and non-explosion and non-flammability, such as: calcite, chalk, limestone, dolomite, kaolin, bentonite, steatite, mica, magnesite, illite, pyrophillite, vermiculite, meerschaum, attapulgite, diatomite, barite, gypsum, alunite, graphite, fluorite, phosphate ore, potassium ore pumice, etc.
四、工作原理Working Principle
主機(jī)電動(dòng)機(jī)通過(guò)減速器帶動(dòng)主軸及各層轉(zhuǎn)盤旋轉(zhuǎn),轉(zhuǎn)盤通過(guò)柱銷帶動(dòng)幾十個(gè)環(huán)輥在磨環(huán)滾道內(nèi)滾動(dòng)并旋轉(zhuǎn)。大塊物料經(jīng)錘式破碎機(jī)破碎成小顆粒后由提升機(jī)送入儲(chǔ)料倉(cāng),電磁振動(dòng)給料機(jī)將物料均勻的送到上轉(zhuǎn)盤的中部,物料在離心力的作用下散向圓周邊,并落入磨環(huán)的滾道內(nèi)被環(huán)輥沖壓、滾碾、研磨而粉碎,物料經(jīng)第一層粉碎后落入第二層及第三層,高壓離心風(fēng)機(jī)的抽吸作用將外部空氣吸入機(jī)內(nèi),并經(jīng)過(guò)第三層粉碎后的粗粉帶入選粉機(jī)內(nèi)。選粉機(jī)內(nèi)旋轉(zhuǎn)的渦輪使粗顆粒物料回落重磨,細(xì)粉則隨氣流進(jìn)入旋風(fēng)集粉器并由其下部的卸料閥排出即為成品,而帶有少量細(xì)粉塵的氣流則經(jīng)過(guò)脈沖除塵器凈化后通過(guò)風(fēng)機(jī)和消聲器排出。
The main bearing and each dial are driven by electromotor of main machine through reducer, and numbers of roller which are rolling in the ring, which are driven by dial through plunger. After crushed by hammer crusher, the big materials become small sizes ones and they are sent to storage bin by elevator. The electromagnetic vibrating feeder will send them to the middle of first dial evenly, the materials will be driven to the edge of dial by centrifugal force, and fall down into the ring and crushed and grinded by roller, then the materials will fall down into the second and third ring, and crushed and grinded. The high pressure centrifugal blower will inhale air from the outside and blow the materials which are grinded in the third ring to powder classifier. The rotating turbo in the powder concentrator will make the coarse materials return to the mill and reground, while the fineness will mix with the air and go into the cyclone and be discharged the discharge valve which is in the bottom of it. The air which mixed with very little fineness will be purified by impulse duster and discharged by blower and muffler.
五、設(shè)備組成及結(jié)構(gòu)Composition and Structure
XZM中速微粉磨標(biāo)準(zhǔn)配置包括主機(jī)、選粉機(jī)、擴(kuò)散式雙旋風(fēng)集粉器、脈沖布袋除塵器、高壓風(fēng)機(jī)、電機(jī)、管道和消聲器,可選設(shè)備包括顎式破碎機(jī)、錘破、提升機(jī)、給料機(jī)、電控柜。
主機(jī)機(jī)座上裝有軸承座及進(jìn)風(fēng)殼體,進(jìn)風(fēng)殼體上裝有磨腔殼體,套裝在主軸上的多層轉(zhuǎn)盤位于磨腔殼體中部,在每層轉(zhuǎn)盤圓周上均布有數(shù)個(gè)環(huán)輥,磨腔殼體內(nèi)圓周有滾道的磨環(huán)。主機(jī)機(jī)座內(nèi)裝有二級(jí)螺旋齒輪減速器與電動(dòng)機(jī),渦輪式選粉機(jī)裝在磨腔殼體上部。
The standard configuration of XZM ultrafine mill consists of main unit, powder classifier, double cyclone collectors, pulsed filter, blower, motor, pipes and muffler. The optional accessories include jaw crusher, hammer crusher, elevator, feeder, and control cabinet.
There are bearing pedestal and blowing case on the main machine base. There is grinding case on the blowing case, whose middle part has multilayer dial equipping on the main bearing. On each dial, there are numbers of roller, and there are corresponding ring for each dial. There are two class screwing gear reducer and electromotor in the base of main machine. The powder classifier is equipped on the top of grinding chamber.
上海西芝電力設(shè)備有限公司是專業(yè)從事電力設(shè)備、工業(yè)制粉和礦山機(jī)械研發(fā)、生產(chǎn)與銷售的國(guó)際型專業(yè)化企業(yè),產(chǎn)品遠(yuǎn)銷澳大利亞、東南亞、中亞、南亞、南美、中東、東歐及非洲等國(guó)家和地區(qū),以可靠穩(wěn)定的質(zhì)量飲譽(yù)國(guó)內(nèi)外。
西芝公司擁有國(guó)際一流的生產(chǎn)線和現(xiàn)代化檢測(cè)基地,產(chǎn)品全部按照ISO9001:2000國(guó)際質(zhì)量體系標(biāo)準(zhǔn)進(jìn)行設(shè)計(jì)、生產(chǎn)、制造和檢測(cè)。目前公司開(kāi)發(fā)生產(chǎn)的系列工業(yè)磨粉機(jī)及礦山設(shè)備已廣泛應(yīng)用于電力、冶金、礦山、化工、鋼鐵、石油、建材等行業(yè)。
西芝公司長(zhǎng)期堅(jiān)持“科技與品質(zhì)同行”的經(jīng)營(yíng)創(chuàng)新理念,依托和采用美國(guó)、德國(guó)、日本等國(guó)家的先進(jìn)技術(shù)和工藝,不斷引進(jìn)世界一流的制粉技術(shù)和先進(jìn)的管理控制體系。公司長(zhǎng)年組織大量技術(shù)專家和相關(guān)專業(yè)技術(shù)人員對(duì)產(chǎn)品進(jìn)行改良和創(chuàng)新,不斷開(kāi)發(fā)出具有自主知識(shí)產(chǎn)權(quán)、國(guó)際領(lǐng)先的產(chǎn)品。
近年來(lái)公司不斷吸納業(yè)內(nèi)高級(jí)管理人才、科研精英及大中專院校的應(yīng)屆畢業(yè)生加盟,現(xiàn)有工商管理碩士(MBA)6人、高級(jí)工程師12人、工程師20人,具有本科及以上學(xué)歷的員工占到全體員工總數(shù)的60%,技術(shù)研究院有多名享受國(guó)務(wù)院特殊津貼的著名中青年專家,擁有多項(xiàng)國(guó)家技術(shù)專利成果,已形成了一支團(tuán)結(jié)互助、開(kāi)拓進(jìn)取的協(xié)作團(tuán)隊(duì),是企業(yè)發(fā)展的動(dòng)力和源泉。
追求品質(zhì)、追求卓越、追求客戶滿意是全體“西芝人”的至高目標(biāo),公司堅(jiān)持以“誠(chéng)信”的態(tài)度、“務(wù)實(shí)”的作風(fēng)和“共贏”的目的與廣大中外客戶攜手共創(chuàng)新的輝煌 。